Product Description
Flexible flex Fluid Chain Jaw flange Gear Rigid Spacer PIN HRC MH NM universal Fenaflex Oldham spline clamp tyre grid hydraulic servo motor shaft Coupling
Product Description
The function of Shaft coupling:
1. Shafts for connecting separately manufactured units such as motors and generators.
2. If any axis is misaligned.
3. Provides mechanical flexibility.
4. Absorb the transmission of impact load.
5. Prevent overload
We can provide the following couplings.
| Rigid coupling | Flange coupling | Oldham coupling |
| Sleeve or muff coupling | Gear coupling | Bellow coupling |
| Split muff coupling | Flexible coupling | Fluid coupling |
| Clamp or split-muff or compression coupling | Universal coupling | Variable speed coupling |
| Bushed pin-type coupling | Diaphragm coupling | Constant speed coupling |
Company Profile
We are an industrial company specializing in the production of couplings. It has 3 branches: steel casting, forging, and heat treatment. Main products: cross shaft universal coupling, drum gear coupling, non-metallic elastic element coupling, rigid coupling, etc.
The company mainly produces the industry standard JB3241-91 swap JB5513-91 swc. JB3242-93 swz series universal coupling with spider type. It can also design and produce various non-standard universal couplings, other couplings, and mechanical products for users according to special requirements. Currently, the products are mainly sold to major steel companies at home and abroad, the metallurgical steel rolling industry, and leading engine manufacturers, with an annual production capacity of more than 7000 sets.
The company’s quality policy is “quality for survival, variety for development.” In August 2000, the national quality system certification authority audited that its quality assurance system met the requirements of GB/T19002-1994 IDT ISO9002:1994 and obtained the quality system certification certificate with the registration number 0900B5711. It is the first enterprise in the coupling production industry in HangZhou City that passed the ISO9002 quality and constitution certification.
The company pursues the business purpose of “reliable quality, the supremacy of reputation, commitment to business and customer satisfaction” and welcomes customers at home and abroad to choose our products.
At the same time, the company has established long-term cooperative relations with many enterprises and warmly welcomes friends from all walks of life to visit, investigate and negotiate business!
How to use the coupling safely
The coupling is an intermediate connecting part of each motion mechanism, which directly impacts the regular operation of each motion mechanism. Therefore, attention must be paid to:
1. The coupling is not allowed to have more than the specified axis deflection and radial displacement so as not to affect its transmission performance.
2. The bolts of the LINS coupling shall not be loose or damaged.
3. Gear coupling and cross slide coupling shall be lubricated regularly, and lubricating grease shall be added every 2-3 months to avoid severe wear of gear teeth and serious consequences.
4. The tooth width contact length of gear coupling shall not be less than 70%; Its axial displacement shall not be more significant than 5mm
5. The coupling is not allowed to have cracks. If there are cracks, it needs to be replaced (they can be knocked with a small hammer and judged according to the sound).
6. The keys of LINS coupling shall be closely matched and shall not be loosened.
7. The tooth thickness of the gear coupling is worn. When the lifting mechanism exceeds 15% of the original tooth thickness, the operating mechanism exceeds 25%, and the broken tooth is also scrapped.
8. If the elastic ring of the pin coupling and the sealing ring of the gear coupling is damaged or aged, they should be replaced in time.
Certifications
Packaging & Shipping
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Torque and Speed Ratings for Different Sizes of Jaw Couplings
The torque and speed ratings for jaw couplings vary depending on their size and design. Manufacturers typically provide specifications for different sizes of jaw couplings, and it’s essential to select the appropriate coupling based on the specific requirements of the application. Here’s how torque and speed ratings are determined for jaw couplings:
- Torque Rating: The torque rating of a jaw coupling is the maximum amount of torque it can transmit without causing failure. It is typically specified in Newton-meters (Nm) or inch-pounds (in-lb). Larger jaw couplings generally have higher torque ratings than smaller ones, as they can accommodate more substantial loads.
- Speed Rating: The speed rating of a jaw coupling refers to the maximum rotational speed at which it can operate efficiently and reliably. It is usually specified in revolutions per minute (RPM). Higher-speed applications may require jaw couplings designed to handle increased rotational velocities.
It’s essential to carefully match the torque and speed requirements of the application with the appropriate jaw coupling size. Undersized couplings may result in premature failure, while oversized couplings might lead to reduced flexibility and increased wear. Manufacturers’ catalogs or product datasheets provide detailed information on the torque and speed ratings for each coupling size, helping engineers and designers make informed decisions when selecting the right coupling for their specific needs.
What are the cost implications of using jaw couplings compared to other coupling types?
When considering the cost implications of using jaw couplings compared to other coupling types, several factors come into play. Jaw couplings offer certain advantages and disadvantages in terms of initial cost, maintenance, and overall performance. Here’s a breakdown of the cost considerations:
- Initial Cost: In terms of initial cost, jaw couplings are generally more budget-friendly compared to some other coupling types such as gear couplings or disc couplings. Jaw couplings have a relatively simple design, using fewer components, which often makes them more economical to manufacture and purchase.
- Maintenance: Jaw couplings have a reputation for being low-maintenance couplings. Their elastomer spider is a wear-resistant and replaceable component, which means that in case of wear or damage, only the elastomer needs to be replaced rather than the entire coupling. This feature can contribute to lower maintenance costs and reduced downtime compared to couplings with more complex designs that require complete replacements when worn or damaged.
- Performance: The cost implications of jaw couplings compared to other types are also influenced by performance considerations. Jaw couplings provide good misalignment compensation and damping of vibrations, making them suitable for a wide range of applications. However, for specific high-torque or high-precision applications, more specialized coupling types like grid couplings or disc couplings may be required. The higher performance capabilities of these couplings might justify their higher initial cost in certain scenarios.
- Application Requirements: The cost-effectiveness of jaw couplings versus other types depends on the specific requirements of the application. If a coupling’s design features align well with the application’s needs, such as handling moderate misalignment and torque levels, then a jaw coupling may be the most cost-effective choice. On the other hand, if the application demands exceptional torque capacity, high precision, or extreme environmental conditions, a more advanced and costly coupling type may be necessary.
In summary, jaw couplings generally offer a cost advantage in terms of their lower initial cost and relatively low maintenance requirements. However, the most cost-effective choice depends on the specific application and its performance demands. It is essential to evaluate factors such as torque requirements, misalignment compensation, maintenance needs, and operating conditions to determine the best coupling type that balances performance and cost-effectiveness.
Use of Jaw Couplings in Various Industries for Power Transmission
Jaw couplings are widely used in different industries for power transmission due to their many advantages, including their ability to handle misalignment, shock loads, and vibrations. Some of the industries that commonly use jaw couplings include:
- Manufacturing: Jaw couplings are extensively used in manufacturing machinery such as conveyors, mixers, and packaging equipment.
- Automotive: In the automotive industry, jaw couplings are employed in various applications, including engine-driven accessories and conveyor systems in assembly lines.
- Agriculture: Farming equipment, such as tractors and harvesting machines, often use jaw couplings to transmit power from the engine to different attachments.
- Material Handling: Jaw couplings are found in material handling equipment like forklifts, cranes, and hoists.
- Water and Wastewater: Pumps and compressors used in water and wastewater treatment plants frequently utilize jaw couplings for power transmission.
- Food and Beverage: Jaw couplings are used in food processing machinery where cleanliness, reliability, and flexibility are essential.
- Textile: Textile manufacturing equipment, such as looms and spinning machines, often use jaw couplings to transmit power from motors to various components.
- Packaging: Packaging machines and equipment benefit from jaw couplings’ ability to absorb shocks and vibrations.
- Printing: Printing presses and related machinery commonly use jaw couplings for their precise power transmission.
These are just a few examples, but jaw couplings are found in numerous other industries where power transmission and motion control are critical aspects of the equipment’s operation. Their ease of installation, maintenance, and high-performance capabilities make them a popular choice for a wide range of applications.
editor by CX 2024-05-06